Tag Archives: industrial motor

China supplier IEC Standard 10kv High Industrial Electric Three Phase AC Motor vacuum pump engine

Product Description


Structure of High Voltage Motor 

1.High volatge motor adopts box structure, and the base is welded into a box by steel plate, which is light in weight and good in stiffness.
2.The stator adopts an external press mounting structure. The stator winding adopts Class F insulating materials and corona resistant materials. The winding end is fixed using a special binding process, which is firm and reliable. The entire stator is treated by vacuum pressure impregnation without solvent paint. The motor has excellent and reliable insulation performance, good mechanical strength, and strong moisture resistance.
3.The squirrel cage rotor has 2 structures: cast aluminum and copper bar, which are manufactured by advanced and reliable cast aluminum process or welding process.
4.The wound rotor is made of Class F insulating material, which is treated by vacuum pressure impregnation and non solvent paint process, and has undergone accurate dynamic balance verification.
5.The bearings have 2 types, rolling bearings and sliding bearings. What type is adopted depends on electric motor power and speed. Its protection degree is either IP44 or IP54.
6.The electric motors with rolling bearings have greasing and discharging device, which enable no-stop operation. Special greasingtools are equipped.
7.The terminal box is a sealed structure, generally installed on the right side of the motor, and can also be customized according to user requirements.

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Application: Industrial
Operating Speed: High Speed
Number of Stator: Three-Phase
Species: Y, Y2 Series Three-Phase
Rotor Structure: Winding Type
Casing Protection: Explosion-Proof Type
Customization:
Available

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electric motor

What factors should be considered when selecting the right electric motor for a task?

When selecting the right electric motor for a task, several factors need to be considered to ensure optimal performance and compatibility. Here’s a detailed overview of the factors that should be taken into account:

  1. Load Requirements: The first consideration is understanding the specific load requirements of the task. This includes factors such as the torque or force needed to drive the load, the speed range required, and any variations in load that may occur. By accurately assessing the load requirements, you can determine the appropriate motor type, size, and characteristics needed to handle the task effectively.
  2. Motor Type: Different motor types are suited for specific applications. Common motor types include AC induction motors, brushless DC motors, brushed DC motors, and stepper motors. Each type has its own advantages and limitations in terms of speed range, torque characteristics, efficiency, control requirements, and cost. Choosing the right motor type depends on the task’s specific requirements and the desired performance.
  3. Power Supply: Consider the available power supply for the motor. Determine whether the application requires AC or DC power and the voltage and frequency range of the power source. Ensure that the motor’s power requirements align with the available power supply to avoid compatibility issues.
  4. Efficiency and Energy Consumption: Efficiency is an important factor to consider, especially for applications where energy consumption is a concern. Higher motor efficiency translates to lower energy losses and reduced operating costs over the motor’s lifetime. Look for motors with high efficiency ratings to minimize energy consumption and improve overall system efficiency.
  5. Environmental Factors: Assess the environmental conditions in which the motor will operate. Consider factors such as temperature, humidity, dust, and vibration. Some motors are specifically designed to withstand harsh environmental conditions, while others may require additional protection or enclosures. Choosing a motor that is suitable for the intended environment will ensure reliable and long-lasting operation.
  6. Control and Feedback Requirements: Determine whether the application requires precise control over motor speed, position, or torque. Some tasks may benefit from closed-loop control systems that incorporate feedback devices like encoders or sensors to provide accurate motor control. Evaluate the control and feedback requirements of the task and select a motor that is compatible with the desired control mechanism.
  7. Physical Constraints: Consider any physical constraints or limitations that may impact motor selection. These constraints may include space restrictions, weight limitations, mounting options, and mechanical compatibility with other components or equipment. Ensure that the chosen motor can physically fit and integrate into the system without compromising performance or functionality.
  8. Cost and Budget: Finally, consider the budget and cost constraints associated with the motor selection. Evaluate the initial purchase cost of the motor as well as the long-term operating costs, including maintenance and energy consumption. Strive to strike a balance between performance and cost-effectiveness to ensure the best value for your specific application.

By considering these factors, you can make an informed decision when selecting the right electric motor for a task. It is crucial to thoroughly analyze the requirements and match them with the motor’s specifications to achieve optimal performance, reliability, and efficiency.

electric motor

Can electric motors be used in renewable energy systems like wind turbines?

Yes, electric motors can be used in renewable energy systems like wind turbines. In fact, electric motors play a crucial role in converting the kinetic energy of the wind into electrical energy in wind turbines. Here’s a detailed explanation of how electric motors are utilized in wind turbines and their role in renewable energy systems:

Wind turbines are designed to capture the energy from the wind and convert it into electrical power. Electric motors are used in wind turbines to drive the rotation of the turbine blades and generate electricity through the following process:

  1. Wind Capture: The wind turbine blades are designed to efficiently capture the kinetic energy of the wind. As the wind blows, it causes the blades to rotate.
  2. Blade Rotation: The rotational motion of the turbine blades is achieved through electric motors known as pitch motors. Pitch motors adjust the angle or pitch of the blades to optimize their orientation relative to the wind direction. The electric motors drive the mechanical mechanism that rotates the blades, allowing them to capture the maximum energy from the wind.
  3. Power Generation: The rotation of the wind turbine blades drives the main shaft of the turbine, which is connected to an electric generator. The generator consists of another electric motor known as the generator motor or generator rotor. The rotational motion of the generator rotor within a magnetic field induces an electrical current in the generator’s stator windings, producing electricity.
  4. Power Conversion and Distribution: The electricity generated by the wind turbine’s generator motor is typically in the form of alternating current (AC). To make it compatible with the electrical grid or local power system, the AC power is converted to the appropriate voltage and frequency using power electronics such as inverters. These power electronics may also incorporate electric motors for various conversion and control functions.
  5. Integration with Renewable Energy Systems: Wind turbines, equipped with electric motors, are integrated into renewable energy systems to contribute to the generation of clean and sustainable power. Multiple wind turbines can be connected together to form wind farms, which collectively generate significant amounts of electricity. The electricity produced by wind turbines can be fed into the electrical grid, used to power local communities, or stored in energy storage systems for later use.

Electric motors in wind turbines enable the efficient conversion of wind energy into electrical energy, making wind power a viable and renewable energy source. The advancements in motor and generator technologies, along with control systems and power electronics, have enhanced the performance, reliability, and overall efficiency of wind turbines. Additionally, electric motors allow for precise control and adjustment of the turbine blades, optimizing the energy capture and minimizing the impact of varying wind conditions.

Overall, the use of electric motors in wind turbines is instrumental in harnessing the power of wind and contributing to the generation of clean and sustainable energy in renewable energy systems.

electric motor

How do electric motors generate motion and mechanical work?

Electric motors generate motion and mechanical work through the interaction of magnetic fields and the conversion of electrical energy into mechanical energy. Here’s a detailed explanation of how electric motors accomplish this:

  1. Magnetic Fields: Electric motors consist of a stationary part called the stator and a rotating part called the rotor. The stator contains coils of wire that are supplied with an electric current, creating a magnetic field around them. The rotor, on the other hand, typically has magnets or electromagnets that produce their own magnetic fields.
  2. Magnetic Field Interaction: When an electric current flows through the coils in the stator, it generates a magnetic field. The interaction between the magnetic fields of the stator and the rotor creates a rotational force, also known as torque. This torque causes the rotor to start rotating.
  3. Electromagnetic Induction: In certain types of electric motors, such as induction motors, electromagnetic induction plays a significant role. When alternating current (AC) is supplied to the stator, it creates a changing magnetic field. This changing magnetic field induces voltage in the rotor, which leads to the flow of current in the rotor. The current in the rotor produces its own magnetic field, and the interaction between the stator’s magnetic field and the rotor’s magnetic field results in rotation.
  4. Commutation: In motors that use direct current (DC), such as brushed DC motors, commutation is employed. Commutation is the process of reversing the direction of current in the rotor’s electromagnets as the rotor rotates. This is done using a component called a commutator, which ensures that the magnetic fields of the rotor and the stator are always properly aligned. By periodically reversing the current, the commutator allows for continuous rotation.
  5. Conversion of Electrical Energy to Mechanical Energy: As the rotor rotates, the mechanical energy is produced. The rotational motion of the rotor is transferred to the motor’s output shaft, which is connected to the load or the device that needs to be driven. The mechanical work is performed as the output shaft drives the load, such as spinning a fan blade, rotating a conveyor belt, or powering a machine.

In summary, electric motors generate motion and mechanical work by utilizing the interaction of magnetic fields and the conversion of electrical energy into mechanical energy. The electric current flowing through the stator’s coils creates a magnetic field that interacts with the magnetic field of the rotor, producing torque and initiating rotation. In some motors, electromagnetic induction is employed, where a changing magnetic field induces voltage and current in the rotor, leading to rotation. Commutation, in certain motor types, ensures continuous rotation by reversing the current in the rotor’s electromagnets. The resulting rotational motion is then transferred to the motor’s output shaft, enabling the motor to perform mechanical work by driving the load.

China supplier IEC Standard 10kv High Industrial Electric Three Phase AC Motor   vacuum pump engine	China supplier IEC Standard 10kv High Industrial Electric Three Phase AC Motor   vacuum pump engine
editor by CX 2024-04-04

China supplier Three Phase Squirrel Cage AC Induction Electric Motor Industrial Electric Motor with Good quality

Product Description

Product Description

 

Asynchronous motors are 1 of the most-widely used electric machines globally. With their compact and sturdy construction, asynchronous motors guarantee maximum service life and maintainability for decades. 

Three Phase Asynchronous motor is the AC motors, the modular for 3 phase motor offers millions of possible drive combinations.

For the high efficiency electric motor, we have YE3, YE4, YE5 series, from 0.09KW to 315KW. For different voltage, frequency and different power, we can do the customized.
 

MOTOR TYPE Asynchronous motor, YE3, YE4, YE5.
STRUCTURE Iron Cast or Aluminum Housing, Customized.
PROTECTION CLASS IP54, IP55.
INSULATION CLASS Class F.
VOLTAGE 380V, 400V, 440V, 660V, Customized.
FREQUENCY 50Hz(60Hz Available).
EFFICIENCY IE3, IE4, IE5, 
OUTPUT POWER 0.75kW~315kW.
PHASE Three Phase.
POLE 2pole, 4pole, 6pole, 8pole, 10pole.
COOLING METHOD IC 411/Customized.
DUTY S1 (24Hour continuous working).
AMBIENT TEMPRETURE -15°C≤ 0 ≤ 40°C.
ALTITUDE Not exceeding 1000m above sea level
MOUNTING TYPE B3,B5,B35, V1, V3,Customized.
STHangZhouRD IEC International Standard, China CCC, ISO 9001, CE.
PACKAGE Carton or Wooden Case, well protection, easy loading and delivery. 
APPLICATION Water Pump, Assembly line, Air Compressor, Packing and Food Machinery, Mill Machinery, fan, and other equipment.
WARRANTY 1 year except for the wear parts.
DELIVERY TIME 10-30 working days.

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Application: Industrial
Operating Speed: Constant Speed
Number of Stator: Three-Phase
Customization:
Available

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electric motor

What maintenance practices are essential for prolonging the lifespan of an electric motor?

Maintaining electric motors is crucial for prolonging their lifespan and ensuring optimal performance. Proper maintenance practices help prevent failures, minimize downtime, and maximize the efficiency and reliability of electric motors. Here’s a detailed explanation of essential maintenance practices for prolonging the lifespan of an electric motor:

  1. Regular Inspections: Conduct regular visual inspections of the motor to identify any signs of wear, damage, or loose connections. Inspect the motor’s external components, such as the housing, bearings, cooling fans, and cables. Look for any unusual noise, vibration, or overheating during operation, as these can indicate potential issues that require attention.
  2. Lubrication: Proper lubrication is vital for the smooth operation and longevity of electric motors. Follow the manufacturer’s guidelines for lubrication intervals and use the recommended lubricants. Apply lubrication to bearings, shafts, and other moving parts as specified. Over-lubrication or using incompatible lubricants can cause overheating and premature wear, so it’s essential to follow the recommended practices.
  3. Cleaning: Keep the motor clean and free from dirt, dust, and debris that can accumulate over time. Regularly clean the motor’s exterior using a soft brush or compressed air. Ensure that cooling vents and fans are clear of any obstructions to maintain proper airflow and prevent overheating. Cleanliness helps prevent insulation damage and improves heat dissipation.
  4. Alignment and Balance: Misalignment or imbalance in the motor’s shaft and coupling can lead to excessive vibrations and premature wear. Regularly check and correct any misalignment or imbalance issues using precision alignment tools. Proper alignment and balance reduce stress on bearings and extend their lifespan, contributing to the overall longevity of the motor.
  5. Temperature Monitoring: Monitor the motor’s temperature during operation using temperature sensors or thermal imaging techniques. Excessive heat can damage insulation, bearings, and other components. If the motor consistently operates at high temperatures, investigate the cause and take corrective actions, such as improving ventilation, reducing loads, or addressing any cooling system issues.
  6. Electrical Connections: Inspect and tighten electrical connections regularly to ensure secure and reliable connections. Loose or corroded connections can lead to voltage drops, increased resistance, and overheating. Check terminal blocks, wiring, and motor leads for any signs of damage or degradation. Properly torquing electrical connections and addressing any issues promptly helps maintain electrical integrity.
  7. Vibration Analysis: Perform regular vibration analysis to detect any abnormal vibration patterns that could indicate underlying issues. Vibration analysis tools and techniques can help identify unbalanced rotors, misalignment, bearing wear, or other mechanical problems. Addressing vibration issues early can prevent further damage and improve motor performance and longevity.
  8. Periodic Testing and Maintenance: Conduct periodic testing and maintenance based on the manufacturer’s recommendations and industry best practices. This may include insulation resistance testing, winding resistance testing, bearing lubrication checks, and other diagnostic tests. Such tests help identify potential problems before they escalate and allow for timely maintenance and repairs.
  9. Training and Documentation: Ensure that maintenance personnel are properly trained in electric motor maintenance practices. Provide training on inspection techniques, lubrication procedures, alignment methods, and other essential maintenance tasks. Maintain comprehensive documentation of maintenance activities, including inspection reports, maintenance schedules, and repair records.

By implementing these maintenance practices, motor owners can significantly prolong the lifespan of electric motors. Regular inspections, proper lubrication, cleaning, alignment, temperature monitoring, electrical connection maintenance, vibration analysis, periodic testing, and training contribute to the motor’s reliability, efficiency, and overall longevity.

electric motor

How do electric motors contribute to the precision of tasks like robotics?

Electric motors play a critical role in enabling the precision of tasks in robotics. Their unique characteristics and capabilities make them well-suited for precise and controlled movements required in robotic applications. Here’s a detailed explanation of how electric motors contribute to the precision of tasks in robotics:

  1. Precise Positioning: Electric motors offer precise positioning capabilities, allowing robots to move with accuracy and repeatability. By controlling the motor’s speed, direction, and rotation, robots can achieve precise position control, enabling them to perform tasks with high levels of accuracy. This is particularly important in applications that require precise manipulation, such as assembly tasks, pick-and-place operations, and surgical procedures.
  2. Speed Control: Electric motors provide precise speed control, allowing robots to perform tasks at varying speeds depending on the requirements. By adjusting the motor’s speed, robots can achieve smooth and controlled movements, which is crucial for tasks that involve delicate handling or interactions with objects or humans. The ability to control motor speed precisely enhances the overall precision and safety of robotic operations.
  3. Torque Control: Electric motors offer precise torque control, which is essential for tasks that require forceful or delicate interactions. Torque control allows robots to exert the appropriate amount of force or torque, enabling them to handle objects, perform assembly tasks, or execute movements with the required precision. By modulating the motor’s torque output, robots can delicately manipulate objects without causing damage or apply sufficient force for tasks that demand strength.
  4. Feedback Control Systems: Electric motors in robotics are often integrated with feedback control systems to enhance precision. These systems utilize sensors, such as encoders or resolvers, to provide real-time feedback on the motor’s position, speed, and torque. The feedback information is used to continuously adjust and fine-tune the motor’s performance, compensating for any errors or deviations and ensuring precise movements. The closed-loop nature of feedback control systems allows robots to maintain accuracy and adapt to dynamic environments or changing task requirements.
  5. Dynamic Response: Electric motors exhibit excellent dynamic response characteristics, enabling quick and precise adjustments to changes in command signals. This responsiveness is particularly advantageous in robotics, where rapid and accurate movements are often required. Electric motors can swiftly accelerate, decelerate, and change direction, allowing robots to perform intricate tasks with precision and efficiency.
  6. Compact and Lightweight: Electric motors are available in compact and lightweight designs, making them suitable for integration into various robotic systems. Their small size and high power-to-weight ratio allow for efficient utilization of space and minimal impact on the overall weight and size of the robot. This compactness and lightness contribute to the overall precision and maneuverability of robotic platforms.

Electric motors, with their precise positioning, speed control, torque control, feedback control systems, dynamic response, and compactness, significantly contribute to the precision of tasks in robotics. These motors enable robots to execute precise movements, manipulate objects with accuracy, and perform tasks that require high levels of precision. The integration of electric motors with advanced control algorithms and sensory feedback systems empowers robots to adapt to various environments, interact safely with humans, and achieve precise and controlled outcomes in a wide range of robotic applications.

electric motor

Can you explain the basic principles of electric motor operation?

An electric motor operates based on several fundamental principles of electromagnetism and electromagnetic induction. These principles govern the conversion of electrical energy into mechanical energy, enabling the motor to generate rotational motion. Here’s a detailed explanation of the basic principles of electric motor operation:

  1. Magnetic Fields: Electric motors utilize magnetic fields to create the forces necessary for rotation. The motor consists of two main components: the stator and the rotor. The stator contains coils of wire wound around a core and is responsible for generating a magnetic field. The rotor, which is connected to the motor’s output shaft, has magnets or electromagnets that produce their own magnetic fields.
  2. Magnetic Field Interaction: When an electric current flows through the coils in the stator, it generates a magnetic field. This magnetic field interacts with the magnetic field produced by the rotor. The interaction between these two magnetic fields results in a rotational force, known as torque, that causes the rotor to rotate.
  3. Electromagnetic Induction: Electric motors can also operate on the principle of electromagnetic induction. In these motors, alternating current (AC) is supplied to the stator coils. The alternating current produces a changing magnetic field that induces a voltage in the rotor. This induced voltage then generates a current in the rotor, which creates its own magnetic field. The interaction between the stator’s magnetic field and the rotor’s magnetic field leads to rotation.
  4. Commutation: In certain types of electric motors, such as brushed DC motors, commutation is employed. Commutation refers to the process of reversing the direction of the current in the rotor’s electromagnets to maintain continuous rotation. This is achieved using a component called a commutator, which periodically switches the direction of the current as the rotor rotates. By reversing the current at the right time, the commutator ensures that the magnetic fields of the stator and the rotor remain properly aligned, resulting in continuous rotation.
  5. Output Shaft: The rotational motion generated by the interaction of magnetic fields is transferred to the motor’s output shaft. The output shaft is connected to the load or the device that needs to be driven, such as a fan, a pump, or a conveyor belt. As the motor rotates, the mechanical energy produced is transmitted through the output shaft, enabling the motor to perform useful work.

In summary, the basic principles of electric motor operation involve the generation and interaction of magnetic fields. By supplying an electric current to the stator and utilizing magnets or electromagnets in the rotor, electric motors create magnetic fields that interact to produce rotational motion. Additionally, the principle of electromagnetic induction allows for the conversion of alternating current into mechanical motion. Commutation, in certain motor types, ensures continuous rotation by reversing the current in the rotor’s electromagnets. The resulting rotational motion is then transferred to the motor’s output shaft to perform mechanical work.

China supplier Three Phase Squirrel Cage AC Induction Electric Motor Industrial Electric Motor   with Good quality China supplier Three Phase Squirrel Cage AC Induction Electric Motor Industrial Electric Motor   with Good quality
editor by CX 2024-03-29

China supplier ZD Round Flange 10W-300W DC Brushless Planetary Gear Motor For Industrial and Household Appliances brushless motor

Product Description

Model Selection

       ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
 

• On Your Need

We can modify standard products or customize them to meet your specific needs.

Product Parameters


Planetary Gear Motor

MOTOR FRAME SIZE 32 mm / 42mm / 52mm / 62mm / 72mm / 82mm / 105mm / 120mm
MOTOR TYPE Brush or Brushless
OUTPUT POWER 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W / 300W(Can Be Customized)
OUTPUT SHAFT 8mm / 10mm / 12mm / 15mm ; Round Shaft, D-Cut Shaft, Key-Way Shaft (Can Be Customized)
Voltage type 12V,24V,48V
Accessories Electric Brake / Encoder
GEARBOX FRAME SIZE 32 mm / 42mm / 52mm / 62mm /72mm/82mm
Gear Ratio 3.65K-392.98K
Type Of Pinion GN Type / GU Type

Type Of Planetary Gear Motor

Other Products

Company Profile

 

Application: Universal, Industrial, Household Appliances
Operating Speed: Constant Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Closed Type
Type: Z2

Motor

Dynamic Modeling of a Planetary Motor

A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.

planetary gear system

A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.

planetary gear train

To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?

planetary gear train with fixed carrier train ratio

The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
Motor

planetary gear train with zero helix angle

The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!

planetary gear train with spur gears

A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
Motor

planetary gear train with helical gears

A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.

China supplier ZD Round Flange 10W-300W DC Brushless Planetary Gear Motor For Industrial and Household Appliances   brushless motor	China supplier ZD Round Flange 10W-300W DC Brushless Planetary Gear Motor For Industrial and Household Appliances   brushless motor
editor by CX 2023-05-26

China factory ZD Low Noise High Efficiency BLDC Brushless DC Planetary Geared Motor For Industrial and Household Appliances motor brushes

Product Description

Model Selection

       ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
 

• On Your Need

We can modify standard products or customize them to meet your specific needs.

Product Parameters


Planetary Gear Motor

MOTOR FRAME SIZE 32 mm / 42mm / 52mm / 62mm / 72mm / 82mm / 105mm / 120mm
MOTOR TYPE Brush or Brushless
OUTPUT POWER 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W / 300W(Can Be Customized)
OUTPUT SHAFT 8mm / 10mm / 12mm / 15mm ; Round Shaft, D-Cut Shaft, Key-Way Shaft (Can Be Customized)
Voltage type 12V,24V,48V
Accessories Electric Brake / Encoder
GEARBOX FRAME SIZE 32 mm / 42mm / 52mm / 62mm /72mm/82mm
Gear Ratio 3.65K-392.98K
Type Of Pinion GN Type / GU Type

Type Of Planetary Gear Motor

Other Products

Company Profile

 

Application: Universal, Industrial, Household Appliances
Operating Speed: Constant Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Closed Type
Type: Z2
Customization:
Available

|

Customized Request

Motor

How to Assemble a Planetary Motor

A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.

VPLite

If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque.
Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.

VersaPlanetary

The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.

Self-centering planetary gears

A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear.
The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets.
A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Motor

Encoders

A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed.
They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed.
There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.

Cost

There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions.
In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option.
Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Motor

Applications

There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors.
Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices.
The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.

China factory ZD Low Noise High Efficiency BLDC Brushless DC Planetary Geared Motor For Industrial and Household Appliances   motor brushesChina factory ZD Low Noise High Efficiency BLDC Brushless DC Planetary Geared Motor For Industrial and Household Appliances   motor brushes
editor by CX 2023-05-10

China JK-X550W Power Saving Motor 550W For Industrial Sewing Machine ac motor

Warranty: 3 months
Model Number: JK-X550J
Type: SERVO MOTOR
Frequency: 50HZ/60HZ
Phase: Single-phase
Protect Feature: power saving
AC Voltage: 208-230 / 240 V
Efficiency: IE 1
Keywords: Servo Power Saving Motor
Model: JK-X550W
Packaging Details: in carton
Port: ZheJiang /HangZhou

Products Description JK-X550W For Industrial Sewing Machine 550w AC servo Power Saving Motor * Swift start and stop * Safe with no remained electricity when switched off * 75% power can be saved compared with clutch motor Specification

ModelJK-X550WJK-X750W
Power550w(actual 400w)750w(actual 550w)
Carton quantity6 pcs 1 carton
Carton size52.5×29.5x41cm
Carton weight24.5kgs
Recommend Products Company Profile FAQ

The Benefits of Using a Gear Motor

A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.

Electric motor

The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Motor

Gear reducer

A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor

Motor shaft

Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
Motor

First stage gears

The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.

China JK-X550W Power Saving Motor 550W For Industrial Sewing Machine     ac motor	China JK-X550W Power Saving Motor 550W For Industrial Sewing Machine     ac motor
editor by czh2023-02-09

China JK-X550W Power Saving Motor 550W For Industrial Sewing Machine dc motor

Warranty: 3 months
Model Number: JK-X550J
Type: SERVO MOTOR
Frequency: 50HZ/60HZ
Phase: Single-phase
Protect Feature: power saving
AC Voltage: 208-230 / 240 V
Efficiency: IE 1
Keywords: Servo Power Saving Motor
Model: JK-X550W
Packaging Details: in carton
Port: ZheJiang /HangZhou

Products Description JK-X550W For Industrial Sewing Machine 550w AC servo Power Saving Motor * Swift start and stop * Safe with no remained electricity when switched off * 75% power can be saved compared with clutch motor Specification

ModelJK-X550WJK-X750W
Power550w(actual 400w)750w(actual 550w)
Carton quantity6 pcs 1 carton
Carton size52.5×29.5x41cm
Carton weight24.5kgs
Recommend Products Company Profile FAQ

The Basics of a Planetary Motor

A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.

Self-centering planetary gears

This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
Motor

High torque

Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
Motor

High efficiency

A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
Motor

High cost

In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.

China JK-X550W Power Saving Motor 550W For Industrial Sewing Machine     dc motor	China JK-X550W Power Saving Motor 550W For Industrial Sewing Machine     dc motor
editor by czh2023-02-08

China Professional 220v industrial sewing machine servo motor 2.6kw 10Nm 2500rpm ac servo motor with Great quality

Warranty: 3months-1year, 1year
Model Number: 130AEA26571-SC3+Driver DM-26EA
Type: SERVO MOTOR
Frequency: 50Hz/60Hz
Phase: Single-phase
Protect Feature: Drip-proof
AC Voltage: 208-230 / 240 V
Efficiency: IE 1
Product Name: servo motor with driver
Speed: 3000rpm
Power: 2.6KW
Rated Voltage: 220v
Protection class: IP54
Weight: 15kg
Noise: Low Noise
Keywords: ACservo motor
Certification: CCC, ce, ISO
Packaging Details: polyfoam,cardboard carton

220V 2.6KW 15NM 2500rpm AC servo motor with driver 3m cable 2500PPR Increment encoder

Model no.
Rated Voltage(V)
Output Power(w)
Rated Torque(N.m)
Rated Speed(RPM)
Length(mm)
Shaft DIA(mm)

130AEA10571-SH3
220
1000
4
2500
166
22

130AEA10015-SH3
220
950
6
1500
213
22

130AEA15571-SH3
220
1500
6
2500
179
22

130AEA20571-SH3
220
2000
7.7
2500
192
22

130AEA15015-SH3
220
1500
10
1500
213
22

130AEA23015-SH3
220
2300
15
1500
241
22

130AEA26571-SH3
220
2600
10
2500
209
22

130AEA38571-SH3
220
3800
15
2500
231
22

Size of Motor:

Driver with or without RS232 or RS485 port is available as below:

Size of Driver:

The front panel:

The function of AC servo motor driver.

The input power
Single phase or 3 phase AC220V -15~+10% 50/60Hz

environment
temperature
Using: 0~55℃ Storage: -20℃~80℃

humidity
Below 90% RH No dewing

vibration
Belown0.5G(4.9m/S2),10-60 no continue running

Control mode
1 Torque mode (internal or external)2 speed mode (internal or external)3 Position mode (internal orexternal)4 Position/velocity model5 Position/torque model
6 Speed/torque model

Control input
servo enables,alarm reset,
Forward driving is prohibited,
Reverse driving is prohibited ,
External forward torque is limited ,
external reverse torque is limited,
Emergency stop,
Zero speed clamp ,
1 Internal speed command option 1,
2 Internal speed command option 2
3 Internal speed command option 3,
1 The internal torque command option 1
2 The internal torque command option 2
Control mode switch,
Gain switch,
1 Electronic gear molecular option 1,
2 Electronic gear molecular option 2,Instructions for,
Position deviation to clear,
Pulse input is prohibited,
Proportional control,
The origin return to trigger,
The origin return reference point.
1 Internal location option 1,
2 Internal location option 2,
Trigger internal position command,
Suspend internal position command

Control the output
Alarm detection,
Servo ready,
Emergency stop checked out,
Positioning to complete,
Speed to reach,
Reach the predetermined torque,
Zero speed detection,
Servo motor current,
Electromagnetic brake,
The origin return to complete,
Located close to,
torque limit,
speed limit,
Tracking arrive torque command

The encoder feedback
2500p/r,15 line increment model, differential output

Communication mode
RS-232 OR RS-485

Display and operation
1.five LED display 2.Four buttons

Braking way
Through the internal/external braking resistance braking energy

Cooling way
Air cooled (heat transfer film, the strong cold wind fan)

Power range
≤7.5KW

Installation environment conditions1.Working environment: 0 ~ and ℃;working environment: less than 80% (no condensation)2.Storage environment temperature:- ℃; Storage environment humidity: 80% of the (no condensation)3.Vibration: Below 0.5 G4.Well ventilated, less moisture and dust place
5.No corrosive, flash gas, oil and gas, cuttingfluid, iron powder and so on environment6.No moisture and direct sunlight place

Installation method1.Level installation:to avoid liquids such as water, oil from motor wire end into the motor internal, please will cable outlet inbelow2.Vertical installation: if the motor shaft and the installation with reduction unit, must pay attention to and prevent reducer in mark through the motor shaft into the motor internal3.The motor shaft out quantitymust be thoroughly, if insufficient out to motor sports generates vibration4.Installation and remove the motor, please do not use hammer knock motor, otherwise easy to cause damage to themotor shaft and encoder

The motor direction of rotationLooking from the motor load on the motor shaft and counterclockwise (CCW) for the forward, clockwise (the CW) as the reverse

Relate Products:
Another power of servo motor

Adapter gearbox for reference

Linear CZPT for reference

Packaging & Shipping

Shippment by air need 3-7days,by express need 4-15days(FEDEX,DHL,UPS,TNT,ARMEX)by sea need 15-30days.Company Information


Certifications
Customer reviews

Your inquiry will get more information!!

What Is a Gear Motor?

A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.

Inertial load

Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Motor

Applications

There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.

Size

The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Motor

Cost

A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Motor

Maintenance

Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.

China Professional 220v industrial sewing machine servo motor 2.6kw 10Nm 2500rpm ac servo motor  with Great qualityChina Professional 220v industrial sewing machine servo motor 2.6kw 10Nm 2500rpm ac servo motor  with Great quality

China best Vibrator Motor 1.5kw 2.2kw 3kw 2HP 3HP 4HP 110V 220V 60Hz Industrial Vibration Motor near me manufacturer

Merchandise Description

Solution Description
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Electrical concrete vibrator, driven by a motor, transmitted by a versatile shaft, development by planetary bodies, obtains high-frequency vibration to improve efficiency.
Merged with the use of plug-in vibrator, concrete vibrator is a type of mechanized tools to
tamp concrete.
Bubbles must be excluded when concrete mixing device blended the concrete pouring members, to tamp them tough.
Concrete vibrator can dense concrete firmly and remove phenomena of Honeycomb, to make sure the toughness and high quality of concrete constructions.

Item parameters
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Buying info of floor variety concrete vibrator
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About Solution:

You should tell us the subsequent data for the purpose of servicing you far better!

one. Product Design.

two. Motor Power.

three. Voltage.

4. Vibration Frequency.

About Supply: 15 times following getting your deposit and right after the order confirmed.

About Payment: L/C, T/T or other people you like.
 

Our Provider:                                                                                  

one.All goods will be properly packed just before delivery.

two.All products have 12 months warranty and we positive the goods will free of charge from maintenance in warranty period of time.

3.Reply your inquiry in 24 functioning hours.

4.Customized design is obtainable.

five.Distinctive and CZPT answer can be provided to our consumer by our effectively-trained and professional engineers.

6.As an CZPT vendor,we often use high high quality materials,superior devices,experienced experts to make sure top quality.

7.Have our owm engineer team,each equipment is layout as customer’s specfic necessity,the overall performance is higher 20%~forty% than other manufacturing unit with very same price.
Business Profile
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Opinions
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AC motors are also various from DC motors because most AC motors do not consist of brushes. This implies that routine maintenance and elements substitute requirements for AC motors have a tendency to be considerably reduced, with most consumers generally expecting a longer average lifespan. As opposed to DC motors, the output speed of several sorts of AC motors is frequently identified by inverter control – yet again, we are going to briefly outline a variety of prospective variations on the simple AC motor model.
These NEMA c-aircraft reducers are gear power, routine maintenance-cost-free, and can be put in in any orientation with a slip match “O” ring design and style. Obtainable in minimal to substantial reduction ratios, flange mount or foundation mount designs, appropriate angle or hollow shaft appropriate angle variations. Install NEMA C-Encounter AC motors, brushless DC motors, and brushed DC motors. For 1/2 HP to 3 HP Motors NEMA 56C, 140TC, and 180TC Input Flange Inline Helical Equipment Reducers Appropriate Angle Hypoid Gear Reducers

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China Hot selling Industrial Lead Screw 2 Phase NEMA 8 Electric Linear Stepper Motor, CNC Servo Motor, DC Motor for Medical Machine near me factory

Item Description

Note:

The specs can be created in accordance to the customer’s demands!

Programs:

Equipment vision inspection tools, Health-related tools, Semiconductor processing device, Industrial automation, ad instrument, and many others.

Parameters:

 Electrical Specifications
 

Sequence
Design
 
Rated
Current
(A)
Phase
Resistance
(Ω)
Phase
Inductance
(mH)
Guide
Wire
(No.)
Holding
Torque
(N.cm)
L
Motor
Length L
(mm)
Step
Angle
(°)
HL206-5712 .2 23 7.two 4 one.eight 28 1.8
HL206-5712 .two twenty five eight.4 four two. 34
HL206-00302 .two 32 eight.eight 4 3. 40
HL206-00306 .6 five.eight one.6

Screw Specification
 

Code Diameter  ΦD Linear vacation for each step Stage
351 Φ3.5 .005 1
The shaft length can be custom-created.

About Us:

As a manufacturer and Provider, headquartered in HangZhou, I.CH is engaged in studying and establishing different sorts of Servo motor, apart from for Hybrid Stepper Servo Motor, linear stepper motor, we also create Brushless DC Servo Motor, AGV Servo Motor and so forth.very last but not least, we can style tailored Servo Motor for Client’s need to have.

Certification:

Customer’s Going to:

Provider:

1, We only ship to your verified tackle. You should make sure your transport handle is correct prior to obtain.
2, The shipping time is about thirty-45 days.
3, A single-year guarantee.
4, Technological help.

Perform-stream:

Deal:

Within: Higher-density foam box
outside: hardboard carton box

FAQ:

1, How can we know the solution quality?
We can supply some samples for you.

2, Manufacturing unit or trader?
We have a manufacturing facility and have a expert R&D crew.

three, What is your after-product sales providers?
Professional remedies in set up and upkeep.
A single-yr Warranty.

four, Do you have the appropriate certification?
All items are produced in accordance to ISO9001, CE demands.

five, Is there low-cost shipping and delivery expense to import to our nation?
Sure, we have some partners.

6, Can I check out your manufacturing facility?
Yes, happy to see you.
 

Two varieties of AC motors incorporate: Synchronous: The simple fact that a synchronous motor rotates at the exact same fee as the frequency of the mains present provides the motor its identify. A synchronous motor is made up of a stator and a rotor. Synchronous motors have a broad selection of apps. Induction: Induction motors are the most straightforward and strongest motors accessible. These AC motors consist of two electrical parts: a wound stator and rotor assembly. The present needed to switch the rotor is created by the electromagnetic induction produced by the stator windings. Induction motors are a single of the most commonly employed kinds of motors in the world.
Two kinds of AC motors contain: Synchronous: The fact that a synchronous motor rotates at the very same rate as the frequency of the mains present offers the motor its name. A synchronous motor is made up of a stator and a rotor. Synchronous motors have a broad variety of applications. Induction: Induction motors are the most straightforward and strongest motors offered. These AC motors consist of two electrical parts: a wound stator and rotor assembly. The current necessary to change the rotor is generated by the electromagnetic induction created by the stator windings. Induction motors are one of the most generally employed varieties of motors in the globe.

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China Professional Industrial Lead Screw 2 Phase NEMA 8 Linear Stepper Motor, CNC Servo Motor, DC Motor for Medical Machine near me manufacturer

Item Description

Hybrid Stepping Motor Linear Actuators for 3D Printers

Complex Parameters
 

 Step Angle Accuracy ±5%
Resistance Precision ±10%
Inductance Precision ±20%
Temperature Increase 80ºCMax.
Ambient Temperature  -10ºC-+50ºC
Insulation Resistance 100MΩMin.500 VDC
Dielectric Power 500VAC 
Shaft Radial Perform .06Max.(450 g-load)
Shaft Axial Engage in .08Max.(450 g-load)
 Insulation Class  Class B 130°

Specs

Model No Rated Voltage Current
/Phase
Resistance
/Section
Inductance
/Period
Holding Torque #of Prospects Rotor Inertia Fat Duration
One shaft Double Shaft V A Ω mH Oz-in kg-cm   g-cm² Kg mm
20BYGH28-5714A 20BYGH28-5714B 4.eight .two 24 eight two.2 .sixteen four one.8 .05 28
20BYGH30-0506A 20BYGH30-0506B five.seventy five .5 eleven.5 one.7 two.5 .eighteen 6 two .06 thirty
20BYGH33-0604A 20BYGH33-0604B 3.nine .6 six.5 2.two 2.8 .two four 2 .07 33
20BYGH38-0604A 20BYGH38-0604B 10 .6 10 5.five 5.6 .4 four three.5 .08 38

Screw Rod Specification

Screw Diameter
(inch)
Screw Diameter
(mm)
Guide
(inch)
Lead
(mm)
Travel For every Stage
(mm)
.187 4.76 .0014 .635 .0032
.197 five. .079 two .01
.138 three.five .079 2 .01
.138 three.5 .158 four .02

FAQ

one. Do you have on-line make contact with details?

 

 

2. How can we know the merchandise high quality?

A2: We suggest you to order a sample. Also, you can send us email for element pictures for examining if you can not get enough info in the product webpage.

 

three. How can we get your catalog?

A3: Make sure you go to underneath website hyperlink to download it .-http://sihengmotor

 

four. Can we have free sample?

A4: Yes certain, but remember to shell out the delivery price by youself.

 

five. Is this your final price? Could i have the low cost?

A5: Our price is the manufacturing facility cost, and if your quantity is larger, we will let the low cost for you.

 

6.Is there low-cost shipping and delivery cost to import to our place?

A6: Of course, we have our regular shipping business, they have very very good value.

 

seven. Can we check out your manufacturing facility?

A7: Indeed welcome warmly. Our handle is Floor 3,B creating,No 388,Songhuang Highway, Xihu (West Lake) Dis. District, ZheJiang City, China.

 

 8.What is the Guarantee for your goods?

A8: 1 yr warranty for all electronic merchandise. If any top quality troubles on our side occured in this interval, we will just take on the shipping and delivery expense and substitution.

 

 

DC motors use vitality from batteries or other creating sources that give a continual voltage. A DC motor is made up of numerous elements, the most popular of which contain bearings, shafts, and gearboxes or gears. DC motors supply greater speed variation and handle and create far more torque than AC motors. The two varieties of DC motors contain Brushed motors: Brushed motors are 1 of the oldest sorts and are internally commutated motors driven by DC present. A brushed motor is made up of a rotor, brushes, and a shaft. The cost and polarity of the brushes control the direction and speed of the motor. Brushless Motors: In latest years, brushless motors have turn into well-known for many purposes, largely because of their performance. Brushless motors are made in the exact same way as brushed motors, minus the brushes of training course. Brushless motors also contain focused circuitry to handle speed and direction. In brushless motors, magnets are mounted about the rotor, an effectiveness-boosting configuration.
Induction motors, also recognized as asynchronous motors, use the electromagnetic induction produced by the magnetic field of the stator to generate present in the rotor, thus producing torque. These motors do not run at a pace in sync with the current, that’s why the identify. They use the phenomenon of electromagnetic induction to convert electrical energy into mechanical strength. Induction motor rotors are the most widespread type of AC motor identified in pumps, compressors, and other equipment of all kinds.

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