Girth Gear for Ball Mill Production

Girth Gear for Ball Mill Production

Girth Equipment for Ball Mill Creation
 

 

 

Casting & forging potential
CITICHL is the casting & forging heart in central-south China, possessing 50t electric arc furnace, 60t LF ladle refining furnace, and 60t VD/VOD refining furnace, and so forth. We can pour 350t liquid steel 1 time and yields more than 200,000t of  higher good quality liquid metal and can create the large top quality steel of far more than 260 metal grades this sort of as carbon metal, structural alloy metal and the structural steel, refractory metal and stainless metal of unique requirement. The maximum excess weight of casting, grey casting, graphite cast iron and non-ferrous casting is 200t, 30t, 20t and 205t independently. 
 
The organization is the forging center in central-south China. It is extremely strong in forging. The one free forging is 100t(max fat). We can roll rings of various sections of carbon steel, alloy steel, higher temperature alloy and non-ferrous alloys this sort of as copper alloy, aluminum alloy and titanium alloy. The highest diameter is five.5m and single piece of the forging weighs 10t. We have 8400t, 3150t, 1600t, water push and Uncooked two hundred/a hundred and sixty-5000/750 huge-size ring mill of high precision in Asia created in WAGNER, Germany.
 
Warmth remedy ability
The firm is the heat remedy foundation in countrywide machinery trade in central and south China, possessing Φ3×1.6m carburizing furnace, Φ2.3×17m,Φ2.3×9.5m shaft furnace, 8.5×13m,5×15m,6×14.5m,4.5×18m automatic managed vehicle sort warmth therapy furnace group. We can supply the quenched and tempered component above 45t, the carburizedand quenched gear and pinion underneath 20t, shaft≤5.7m in duration and the induced girth ring diameter≤5m

Our girth gears Features
Module Selection: 10 Module to 70 Module.
Diameter : Min 800mm to16000 mm.
Fat : Max 120 MT single piece.
A few different types: Fabricated metal – forged ring – rolled plate
CZPTs/Certificates :• UNI EN ISO • AWS • ASTM • ASME • DIN
Girth equipment cutting machines
Φ16m CNC hobbing Machine
Φ12m Equipment slicing machine (Switzerland)
Φ10m hobbing equipment (Germany)
Φ4m CNC substantial speed hobbing equipment (Germany)
Φ1.6m Horizontal CNC hobbing device (Germany)
Φ5m CNC profile equipment grinding equipment (Germany)
Φ2.8m CNC Profile gear grinding equipment (Germany)
Φ1.25m CNC Profile gear grinding equipment (Germany)
Φ1m CNC Profile gear grinding equipment (Germany)

Specifications of Gear :

No. Item Description  
1 Diameter ≤15m  
two Module ≤45  
3 Substance Cast Alloy Steel, Cast Carbon Steel, Forged Alloy Steel, Forged Carbon Steel  
four Structure From Integrated, Half to Half, Four Pieces and More Pieces  
 
5 Heat Treatment Quenching & Tempering, Normalizing & Tempering, Carburizing & Quenching & Tempering  
 
six Tooth Form Annular Gear, Outer Gear Ring  
seven CZPT ISO, EN, DIN, AISI, ASTM, JIS, IS, GB  

Inspection and Test Outline of Girth Gear:

No. Merchandise Inspection Area Acceptance Criteria Inspection Stage Certificates
1 Chemical 
Composition
Sample Material Requirement When Smelting
After Heat Treatment
Chemical Composition 
Report
two Mechanical
 Properties
Sample(Test Bar on the Gear Body) CZPT Requirement After Heat Treatment Mechanical Properties 
Report
three Heat 
Treatment method
Whole Body Manufacturing CZPT During Heat Treatment Heat Treatment Report
Curves of Heat 
Treatment
four Hardness 
Test
Tooth Surface, 3 Points Per 90° CZPT Requirement After Heat Treatment Hardness Teat Report
After Semi Finish 
Machining
5 Dimension 
Inspection
Whole Body Drawing After Semi Finish
 
 Machining
Dimension Inspection 
Report
Finish Machining
six Magnetic Power Test (MT) Tooth Surface Agreed CZPT After Finish Gear 
Hobbing
MT  Report
7 UT Spokes Parts Agreed CZPT After Rough Machining UT Report
After Welded
After Semi Finish 
Machining
eight PT Defect Area No Defect Indicated After Digging
After Welded
PT CZPTrd
nine Mark Inspection Whole Body Manufacturing CZPT Final Inspection Images
ten Appearance 
Inspection
Whole Body CIC’s Requirement Before Packing
(Final Inspection)
 
eleven Anti-rust 
Inspection
Whole Body Agreed Anti-rust Agent Before Packing Pictures 
12 Packing 
Inspection
Whole Body Agreed Packing Form During Packing Images

Facilities For Manufacturing Gear ring:

No. Product Description
one Smelting & Casting Capability  
40t ,50t, 80t Series AC CZPT Arc Furnace
2×150t, 60t LF Ladle Refining Furnace
150t, 60t Series VD/VOD Furnace
20×18m Large Pouring Facility
We can pour 900t refining liquid steel one time, and achieve vacuum poured 600t steel ingots.
We can produce the high quality steel of more than 260 steel grades as carbon steel,structural alloy steel and the structural steel, refractory steel and stainless steel of special requirement. The maximum weight of casting steel, gray casting, graphite cast iron and non-ferrous casting is 600t, 200t, 150t and 20t separately.
2 Forging Capability  
The only one in the word, the most technologically advanced and the largest specification18500t Oil Press, equipped with 750t.m forging operation machine
8400t Water Press
3150t Water Press
1600t Water Press
Φ5m High Precision Ring Mill ( WAGNER,Germany)
Φ12m High Precision Ring Mill
We can roll rings of different sections of carbon steel, alloy steel, high temperature alloy steel and non-ferrous alloys such as copper alloy, aluminum alloy and titanium alloy. Max. Diameter of rolled ring will be 12m.
3 Heat Treatment Capability 9×9×15m,8×8×12m,6×6×15m,15×16×6.5m,16×20×6m ,7×7×17m Series Heat Furnace and Heat Treatment Furnaces
φ2.0×30m,φ3.0×5.0m Series Heat Treatment Furnaces
φ5.0×2.5m,φ3.2×1.5m,φ3.0×5.0m,φ2.0×5m Series Carburizing Furnaces & Nitriding Furnaces & Quenching Bathes
φ2.0×30m Well Type CNC CZPTal Furnaces
Φ3.0×5.0M Horizontal Gas Temperature-differential Furnace
CZPT-frequency and CZPT-position Quenching Lathe of Pinion Shaft
4 Machining Capability one. ≥5m CNC Heavy Duty Vertical Lathes
12m CNC CZPT-column Vertical Lathe
10m CNC CZPT-column Vertical Lathe
10m CNC Single-column Vertical Lathe
6.3m Heavy Duty Vertical Lathe
5m CNC Heavy Duty Vertical Lathe  
2. ≥5m Vertical Gear Hobbing Machines
15m CNC Vertical Gear Hobbing Machine
10m Gear Hobbing Machine
8m Gear Hobbing Machine
5m Gear Hobbing Machine
3m Gear Hobbing Machining
three. CZPTed High-precision Gear Grinding Machines
.8m~3.5m CNC Molding Gear Grinding Machines
four. Large Boring & Milling Machines
220 CNC Floor-mounted Boring & Milling Machine
200 CNC Floor-mounted Boring & Milling Machine
160 CNC Floor-mounted Boring & Milling Machine

FAQ
Q: How about the good quality of your products?
A: Our devices are produced strictly according to national and intercontinental requirements, and we just take a take a look at on each and every tools ahead of shipping.
 
 
Q: How about the price tag?
A: We are manufactory, and we can give you reduced value than people trade firms. Besides, buyers from Produced in China can get a low cost.
 
Q: Do you supply after-sale service?
A: Of course. The warranty time period of our devices is one particular yr, and we have a professional after-sale group to immediately and thoroughly remedy your problems.
 
Q: Do you offer tools procedure instruction?
A: Of course. We can ship skilled engineers to the doing work web site for products set up, adjustment, and operation training. All of our engineers have passports.
 
 

Girth Gear for Ball Mill Production